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Glosfume power generation

Advanced Filtration for Power Plant Operations

Glosfume has provided specialised filtration solutions for power generation facilities since 2003, supporting conventional coal, gas, and nuclear plants across the UK and internationally, alongside dedicated systems for the renewable energy sector.

In the power generation industry, filtration directly affects plant efficiency, asset protection, and regulatory compliance. Effective power plant filtration reduces fouling in heat exchangers, limits abrasive wear in ducting, and supports compliance with UK Environmental Permitting Regulations and IED emission limits.

Conventional power stations present specific high-temperature challenges. Flue gas from coal and biomass co-firing can exceed 750°C, while ammonia slip, catalyst dust, and metallic oxides require robust, non-combustible media. Glosfume ceramic systems operate continuously up to 750°C, with capability to 1000°C, enabling direct hot gas filtration without quenching.

This reduces system complexity, improves reliability, and lowers maintenance frequency.

Renewable Energy - At Glosfume we have been producing hot gas filtration units for over 35 years

Filtration Solutions by Power Generation Type

coal power plant

Coal and Biomass Power Plants

Challenge

Coal and biomass combustion generates high-temperature flue gas containing fly ash, unburnt carbon, ammonium salts, and trace metals. These particulates contribute to fouling, erosion, and exceedances of particulate emission limits under IED and UK permitting requirements.

Glosfume Solution

Ceramic hot gas filtration enables direct high-temperature filtration up to 750°C (with capability to 1000°C), capturing sub-micron particulate before it reaches downstream equipment.

Operational Benefits
  • Reduced fouling of economisers and heat exchangers
  • Improved emissions compliance (PM and metal particulates)
  • Lower maintenance frequency
  • Dry dust discharge with simplified handling
Industries that we service by Glosfume in Gloucester

Natural Gas and Combined Cycle Plants

Challenge

Gas-fired and combined cycle plants produce lower particulate volumes but are sensitive to catalyst dust, ammonia slip (post-SCR), and fine corrosion products. Even small particulate loads can affect turbine efficiency and downstream components.

Glosfume Solution

High-efficiency power generation filters capture fine particulate and catalyst carryover without requiring gas cooling, maintaining system simplicity.

Operational Benefits
  • Protection of heat recovery steam generators (HRSG)
  • Reduced deposition and corrosion risk
  • Stable particulate compliance performance
  • Improved asset longevity

Nuclear Power Facilities

Challenge

Nuclear facilities require absolute reliability in filtration, particularly where process gas streams contain metallic oxides or controlled particulates. Regulatory oversight demands demonstrable filtration performance and traceability.

Glosfume Solution

Ceramic filtration provides non-combustible, high-temperature media capable of consistent sub-micron capture, supporting strict operational standards.

Operational Benefits
  • High-integrity particulate control
  • Reduced unplanned maintenance interventions
  • Support for regulatory compliance documentation
  • Long service life in controlled environments

Technical Specifications and Performance

High-Temperature Capability

High-temperature capability refers to a filter’s ability to operate continuously within elevated process gas conditions without material degradation. Glosfume ceramic systems operate continuously up to 750°C, with capability to 1000°C where required. Filter elements are manufactured from high-temperature ceramic fibre media within insulated steel housings designed for thermal stability and structural integrity.

Operating at source temperature eliminates the need for gas quenching, reducing ductwork complexity and condensation risk. This improves system reliability, protects downstream heat exchange surfaces, and supports stable performance in conventional power generation filtration applications.

Particulate Removal Efficiency

Particulate removal efficiency is defined by the filter’s ability to capture fine particles across a specified size distribution. Glosfume power generation filters are designed for sub-micron particle capture using surface filtration principles, supporting compliance with BS EN and ISO particulate measurement standards applicable to UK power stations.

High capture efficiency reduces fly ash carryover, catalyst dust migration, and metallic oxide emissions. In operational terms, this improves compliance margins, reduces fouling of HRSG units and downstream ducting, and lowers maintenance intervention frequency. Consistent particulate control supports stable environmental reporting under IED and UK Environmental Permitting frameworks.

FAQ

Power generation filtration is the process of removing particulate and process contaminants from gas streams produced during electricity generation. In conventional coal, gas, and nuclear plants, this typically involves managing fly ash, catalyst dust, and metallic oxides at elevated temperatures. Effective power plant filtration protects critical equipment such as heat exchangers and HRSG units while ensuring compliance with UK Environmental Permitting Regulations and IED particulate limits. High-temperature ceramic media allow continuous operation without gas cooling, improving reliability and reducing unplanned downtime in the filtration in power generation industry.

Power plant water treatment is the process of conditioning boiler feedwater and cooling water to prevent scaling, corrosion, and contamination. It typically involves filtration, demineralisation, ion exchange, and chemical dosing to control parameters such as conductivity, dissolved solids, and pH. In thermal power plants, maintaining water chemistry within strict limits protects turbines and boiler tubes from fouling and corrosion. Effective treatment reduces forced outages, improves thermal efficiency, and supports regulatory compliance for discharge standards. While distinct from hot gas filtration, both systems contribute directly to plant reliability and operational performance.

Power generation filtration differs from standard industrial filtration because it operates under high temperature, high flow, and regulatory-controlled conditions. Gas streams in conventional power plants may exceed 750°C and contain sub-micron particulate, ammonium salts, and catalyst residues. These require non-combustible media and thermally stable housings. Unlike low-temperature dust collection, power generation filters must support continuous duty and strict emissions compliance under IED and UK permitting frameworks. The operational outcome is improved asset protection, reduced fouling, and lower maintenance frequency across the plant.

Power quality filters are electrical devices designed to remove harmonics and voltage disturbances from electrical systems. In power generation facilities, harmonic distortion can affect generator performance, transformer life, and sensitive control equipment. By reducing total harmonic distortion (THD), these filters stabilise electrical output and improve equipment longevity. While distinct from hot gas filtration, both contribute to plant efficiency and reliability. Managing particulate in flue gas and harmonics in electrical systems reduces downtime, protects capital assets, and supports consistent power output under grid compliance standards.

Talk to us about hot gas filtration solutions for power generation

Glosfume provides high-performance hot gas filtration systems for the power generation industry, designed to operate in temperatures of up to 1000°C. Our solutions help improve plant efficiency, protect equipment, and support environmental compliance in demanding operating conditions.

With over 2,000 installations worldwide and complete in-house design and manufacturing capabilities, we deliver reliable, cost-effective filtration systems tailored to the requirements of each power generation facility.

Our award-winning hot gas filtration systems can be also tailored to the unique specifications of your application, so get in touch to discuss your requirements using the contact form

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